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Ballymore Industrial Crossover Bridge

Ballymore Industrial Crossover Bridge, Extra Heavy-Duty 800 lb Capacity (3-Piece, OSHA)

When conveyors, piping, and production equipment cut across your floor, you need a safe way for people to move without climbing over hazards or taking long detours. The Ballymore Industrial Crossover Bridge is a purpose-built access solution engineered for harsh industrial environments, delivering a stable, compliant walkway over obstacles while maximizing valuable floor space.

This unit features a robust three-piece construction, two stair sections, and one bridge, built from heavy 1-1/4" schedule 40 pipe for the structural frame and rails. Designed for daily use, it includes safety features like full handrails, midrails, and toe boards to reduce fall risk and build confidence in busy production areas. The stairway layout supports forward-facing descent, which is safer and more natural than backing down steep steps.

Choose expanded metal or serrated grating treads for excellent slip resistance, or opt for a solid steel tread with an abrasive mat on the bridge to keep debris from dropping onto conveyors below. With a durable gray powder-coated finish and an extra-heavy-duty 800-lb capacity, this crossover bridge is built to last and perform.


Building Your Crossover Bridge:

Step 1: Select the Stairs
♦ Choose from 2 to 7 steps with a choice of widths. Stairway slope allows forward-facing descent. Stair sections have 10" step spacing with 9" of horizontal run per step. Each stair section has four legs with large, pre-drilled plates for bolting to the floor. Alternate configurations are also available: U-shape, Z-shape, L-shape, and others. Rated capacity 800 lbs.
♦ Tread options: Expanded Metal (slip-resistant, self-cleaning, ideal for warehouse applications) or Heavy-Duty Serrated Grating (ultimate slip resistance and self-cleaning for severe wet and slippery conditions).

Step 2: Select the Proper Length Bridge
♦ Combine any length with appropriate width stair sections. Structural frame and rails are heavy 1-1/4" schedule 40 pipe, with full rails, midrails, and toe boards.


Selecting the Right Model:

♦ Step count: choose from 2 to 7 steps on each stair section based on the obstacle height you need to cross.
♦ Tread type: choose Expanded Metal for standard warehouse traction or Serrated Grating for severe wet and slippery conditions.
♦ Configuration: use standard straight layouts or alternate U-Shape, Z-Shape, or L-Shape configurations to fit your facility layout.


Where Commonly Used:

♦ Conveyor and Piping Crossings: The crossover bridge provides safe passage over production equipment.
♦ High-Traffic Production Areas: full handrails and toe boards reduce fall risk during daily use.
♦ Facilities with Limited Floor Space: The bridge design maximizes valuable floor space around obstacles.
♦ OSHA 1910.24-Compliant Facilities: The design supports compliance with fixed industrial stair requirements.


CustomMHS carries the full line of Ballymore crossover bridges, backed by the manufacturer's warranty.

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Step 1: Select the Stairs

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Ballymore Fixed Crossover Stair Sections

Choose from 2 to 7 steps with expanded metal or serrated grating treads, rated to 800 pounds.

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Step 2: Select the Proper Length Bridge

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Ballymore Fixed Crossover Bridge Section

Heavy 1-1/4 inch schedule 40 pipe frame with full rails, midrails, and toe boards.

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Frequently Asked Questions (FAQs)

What is an industrial crossover bridge?
An industrial crossover bridge is a fixed walkway that carries workers over conveyors, piping, and production equipment cutting across a floor. It uses three-piece construction with two stair sections and one bridge, built from heavy 1-1/4" schedule 40 pipe with an 800 pound capacity. CustomMHS carries the full line of Ballymore crossover bridges, backed by the manufacturer's warranty.
How do I configure a crossover bridge?
Two steps. First, select the stair sections, choosing from 2 to 7 steps based on the height of the obstacle you need to clear, along with the stair width. Each section has 10" step spacing with 9" of horizontal run per step, and four legs with large pre-drilled plates for bolting to the floor. Second, select the bridge length, which combines with any appropriate stair width.
What non-straight configurations are available?
Beyond the standard straight layout, U-shape, Z-shape, and L-shape configurations are available, along with others. That matters when the crossing point does not allow a straight approach on both sides, which is common where equipment sits near a wall or an aisle runs parallel to the obstruction. The configuration follows the floor plan rather than requiring the floor plan to accommodate a straight bridge.
Which tread type should I choose?
Expanded metal treads are slip resistant and self-cleaning, which suits standard warehouse conditions. Heavy-duty serrated grating gives the highest slip resistance with the same self-cleaning design, and it is the choice for severe wet and slippery conditions. A third option is solid steel tread with an abrasive mat on the bridge, which keeps debris from dropping through onto conveyors passing underneath.
How does a crossover bridge help your facility?
Without one, people either climb over the obstruction or take a long detour around it, and both cost something. Climbing over equipment is where falls happen, and detours add walking to every trip across the floor. A fixed bridge removes both, with full handrails, midrails, and toe boards addressing fall risk during daily use. The design supports OSHA 1910.24 fixed industrial stair requirements, and forward-facing descent on the stairway is safer than backing down steep steps. Building the crossing vertically also preserves the floor space that a detour route would otherwise consume.

Built for Manufacturers, Warehouses &
Industrial Facilities

CustomMHS is an authorized distributor of industrial storage and material handling equipment for manufacturers, warehouses, distribution centers,
and industrial facilities across North America. From shelving systems and pallet racking to storage containers, workbenches, carts, security fencing, and cabinets,
we carry industrial-grade brands and help you choose the right specs, load ratings, and configuration for your facility, workflow, and space before you order.