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Industrial Plastic, Steel, and Aluminum Pallets

Industrial Plastic, Steel, and Aluminum Pallets for Every Application

CustomMHS.com offers a wide range of industrial plastic, steel, and aluminum pallets, including custom thermoformed pallets, nestable and stackable designs, one-way and export pallets, and specialty shipping racks. Custom-built pallets are manufactured from 100% recycled rigid PVC plastic, engineered for consistent dimensions, durability, and reliable protection throughout the supply chain. Pallet stands and accessories are supplied by trusted manufacturers such as MECO, adding organized, high-capacity storage options to the lineup.

Industrial plastic pallets protect products from raw material handling through storage and final shipment. CustomMHS offers a wide range of pallet solutions, including custom thermoformed pallets, nestable and stackable plastic pallets, one-way and export pallets, shipping racks, and specialty designs. Built for warehouse, manufacturing, and distribution environments, these pallets support reliable handling and consistent performance.

Plastic pallets provide consistent dimensions, improved durability, and better protection throughout the supply chain. Nestable and stackable designs maximize space efficiency, while custom pallets can be built to match specific load footprints, entry requirements, and handling methods. Made from recyclable materials and available in 2-way or 4-way entry configurations, industrial plastic pallets support sustainability goals while reducing product damage and freight costs.

Product Lines Available:

♦ Thermoformed Plastic Pallets, molded construction for consistent dimensions and reliable load protection
♦ Custom Built Plastic Pallets, custom dimensions and entry configurations matched to specific load requirements
♦ Nestable Plastic Pallets, nesting design saves storage space when pallets are empty
♦ Stackable Plastic Pallets, stable stacking maximizes vertical storage of loaded pallets
♦ Rackable Plastic Pallets, reinforced construction for safe storage on pallet racking systems
♦ Top Cap Pallet System, protective cap secures and stabilizes loads during storage and transport
♦ Aluminum & Steel Pallets, heavy-duty metal construction for demanding, high-load applications
♦ Aluminum Solid Deck Pallets, solid deck surface for stable support across load types
♦ Wire Pallets, open wire construction for ventilation and visual inspection of contents
♦ MECO Adjustable Pallet Stands, 4,000 lb, height-adjustable stands raise pallets to a comfortable working level
♦ Pallet Stand & Dollies, mobile support makes repositioning loaded pallets easier and safer

Selecting the Right Type:

♦ Storage needs: choose Nestable for space savings when empty, Stackable for vertical storage when loaded, or Rackable for pallet racking systems.
♦ Material: choose Plastic for lightweight, corrosion-resistant handling, or Aluminum and Steel for the heaviest-duty applications.
♦ Custom needs: choose Custom Built or Thermoformed Pallets when standard dimensions or entry configurations don't fit your load.

Where Commonly Used:

♦ Warehouses and Distribution Centers: stackable and rackable pallets support efficient vertical storage.
♦ Export and Shipping Operations: one-way and export pallets support reliable transit protection.
♦ Manufacturing Facilities: custom pallets are tailored to specific load footprints and handling methods.
♦ Sustainability-Focused Supply Chains: recyclable plastic pallets support environmental goals.

CustomMHS carries the full line of pallets and MECO pallet accessories, backed by each manufacturer's warranty.

 

thermoformed pallets

Thermoformed Plastic Pallets

Molded construction delivers consistent dimensions and reliable load protection.

plastic pallets		 plastic pallets

Custom Built Plastic Pallets

Custom dimensions and entry configurations matched to your specific load requirements.

plastic pallets

 

 plastic pallets

Nestable Plastic Pallets

Nesting design saves storage space when pallets are empty and stacked for return.

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plastic pallets

Stackable Plastic Pallets

Stable stacking design maximizes vertical storage of loaded pallets.

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 plastic pallets

Rackable Plastic Pallets

Reinforced construction supports safe storage on pallet racking systems.

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 plastic pallets

Top Cap Pallet System

Protective cap secures and stabilizes loads during storage and transport.

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aluminum pallets

Aluminum & Steel Pallets

Heavy-duty metal construction supports demanding, high-load industrial applications.

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Aluminum Solid Deck Pallets

Vestil's solid deck surface provides stable support for a wide range of load types.

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 wire pallet


Wire Pallets

Open-wire construction allows ventilation and visual inspection of the loaded contents.

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pallet stand

Pallet Stand & Dollies

Mobile pallet support makes repositioning loaded pallets easier and safer.

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MECO Adjustable Pallet Stands, 4,000 lbs.

Height-adjustable stands rated to 4,000 lb raise pallets to a comfortable working level.

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Industrial Pallets

Plastic pallets are a modern alternative to traditional wooden pallets and offer a range of benefits in various logistics, warehousing, and storage applications.  In summary, plastic pallets offer advantages over standard wooden pallets, including durability, hygiene, safety, and environmental benefits. They are particularly beneficial in industries where cleanliness and standardization are critical.
 

Custom Thermoformed Plastic Trays | Plastic Clam Shells

trays Custom Thermoformed Clam Shells

Our accomplished, knowledgeable staff has experience in virtually every material handling situation. Our engineers can take your part, prints or CAD files and design a custom tray that will protect your parts. We have designed thousands of trays, containers, pallets as well as medium to heavy gauge parts from the ground up to meet our customers’ exact specifications.
trays Custom Thermoformed Trays

Extremely durable, our reusable dunnage trays extend packaging life for multiple return trips to reduce costs. In fact, our trays will likely last well beyond the time your product becomes obsolete. And if that happens, we offer a buyback program for credit on your next order. It’s a way of helping the environment and your budget.
trays ADDED PROTECTION

We can custom design your tray to give you the best protection during shipping. For example, we can design trays durable enough to take the weight off your product, so there’s no stress or weight transfer through your product during shipping.
Custom plastic pallets are designed through plastic thermoforming
for durability, making them a much more cost effective choice over other materials
plastic pallets Custom Thermoformed Twin Sheet Plastic Pallet.

This Pallet was designed for a leading manufacturer of footwear and apparel.
Features: Size: 48" wide x 48" long stack able plastic pallet. Materials: HMWPE Black with a starting gauge of .187" for both sheets. Approximate weight: 32 pounds. Four-way forklift and 2 way pallet jack entry. Pallet has a white stripe to locate the entry points for order pickers and pallet jacks. Other colors are available. Steel riveted around the perimeter of the pallet base for extra strength. Conveyor straps are beveled for easier pallet jack entry and exit. Drain holes in each of the support columns (legs).
plastic pallet What is thermoforming?

Thermoforming is a generic term for the process of producing plastic parts from a flat sheet of plastic under temperature and pressure. In the highest expression of the technology, thermoforming offers close tolerances, tight specifications, and sharp detail. When combined with advanced finishing techniques, high-technology thermoforming results in products comparable to those formed by injection molding.
plastic pallets What are the benefits of thermoforming?

Thermoforming is efficient and very cost-effective for the production of many plastic parts depending on their size, shape, and quantity. Initial project costs are usually much lower, and lead times to tooling and production are generally much shorter than other processes.
plastic pallet Need a reason to choose plastic pallets over conventional wood pallets or other types of pallets?

Pllastic pallets weigh significantly less making them easier to lift and handle safely. Because they're reusable and recyclable, plastic pallets are also more environmentally friendly. Our plastic pallets are also manufactured through plastic thermoforming to meet established Federal International Standards. For wood pallets to meet these standards, they must go through heat treatment and fumigation processes - costly steps which plastic pallets eliminate.
plastic pallet
Plastic pallets are designed through plastic thermoforming for durability, making them a much more cost effective choice than wood pallets which often fall apart in mere months. When you consider the years of service your plastic pallets will provide, the savings can really add up.
Thermoformed Pallets Feature:
Mirror Image: This plastic pallet can be used both as a base pallet and a top cap for sleeve packs or tray packs. When used as a top cap, the legs interlock with the pallet beneath.
Standard Nine Legs: A standard base plastic pallet with nine legs for increased stability and strength.
Twin Sheet: Two sheets of heated plastic are vacuumed formed into their respective molds, then pressed together, forming a sturdy bond along the perimeter and select points of the pallet. This process allows materials of different composition, thick nesses, and color to be fused, creating a sturdier, more attractivepallet.
Reinforced: To provide extra load strength, aluminum bars are formed directly into the pallet.
How do we make your thermoformed product?
       
plastic pallet plastic pallet plastic palet plastic pallet
Pallet sheet is put into machine frame Plastic is heated before forming Pallet is formed under pressure Pallet is realeased from the Mold
plastic pallet plastic pallet plastic pallet
Optional steel insert is formed Steel frame is riveted to pallet Finished pallet
Why Choose Custom Equipment Company? Here are some of our projects.
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custom plastic pallet custom plastic pallet custom plastic pallet thermoformed pallets

 

Thermoforming Glossary

VACUUM-FORMING: In this process, a sheet of heated plastic is positioned over a male or female mold. The mold is then moved into the sheet, creating a seal, and vacuum suction is applied to draw out air between the sheet and the mold. After a water-cooling system in the mold cools the formed plastic, air is blown back through the mold to separate the part from the mold.

TWIN-SHEETING: Using a combination of pressure-forming and vacuum-forming, this process is used as an alternative to structural foam and blow molding to create parts of superior strength. Two sheets of plastic are formed on separate molds, then brought together and form-welded at multiple contact points, sealing the parts together. This allows hollow areas to remain throughout the completed part. These areas can then be filled with rigid foam or inserts can be placed between the two sheets to provide additional strength.

PRESSURE-FORMING: This process uses compressed air to “push” on the backside of pressure-formed material to create a greater level of detail on the outer surface. This offers the ability to add texture, form sharper corners for better logo or letter definition and create a tighter fit from part to part. Pressure-forming often offers a superior, more economical alternative to injection molding.

VACUUM THERMOFORMING: Any process of forming thermoplastic sheet that is heated and forced to contact a mold surface and cooled to retain its shape.

HEAVY GAUGE: Commonly, a sheet with a thickness of 120 mils (0.120 inches or 3 mm) or greater.

MEDIUM GAUGE: Commonly, a sheet thickness between 60 mils (0.060 inches or 1.55 mm) and 120 mils (0.120 inches or 3 mm).

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Built for Manufacturers, Warehouses &
Industrial Facilities

CustomMHS is an authorized distributor of industrial storage and material handling equipment for manufacturers, warehouses, distribution centers,
and industrial facilities across North America. From shelving systems and pallet racking to storage containers, workbenches, carts, security fencing, and cabinets,
we carry industrial-grade brands and help you choose the right specs, load ratings, and configuration for your facility, workflow, and space before you order.